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Folding Couch Process

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Sketch

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Process

Miniature model made from cardboard, paper, and drafting tape.

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3D model using Rhino 3D.

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Gluing supports onto the underside of the seats of the couch

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Carving the foam cushion so it can fold in half easily.

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Cutting out the fabric for the cushion.

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Clipping the fabric where it needs to be sewn together

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Sewing the fabric. The finished cushion will be easy to take apart and wash if needed because the fabric is not sewn onto the cushion. The fabric can close around the cushion with velcro, thus making the foam cushion removable and replaceable.

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Painting the MDF

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Upholstering the seats

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Adding velcro to the seat so the cushion can be attached

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The seats with the cushion on top

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Drilling on the piano hinge

Folding everything up

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Drilling the folding legs on

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Stapling dust covers on the bottom of the seats.

Just the seats and legs.

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Adding the cushion.

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Stapling on the back and sides of the couch:

The finished product (Displayed and presented at the Mike Reese Ceremony in the Anna Hiss Gymnasium)

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Lessons and Opportunities

I made this back in 2023 in under a month and looking back now in 2025, I know I can make this couch so much better. Since working at Texas Performing Arts, I have gained much knowledge on construction and building a more functional and efficient product. I hope that I can recreate this idea in the near future- starting with the initial measurements of the two seats. Instead of using MDF, I'd like to use something like plywood and luan, and I would want the cushions to be fully attached to the couch instead of being a separate entity. The back of the couch could also be improved in a sturdier fashion.

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Besides this though, I'm still so proud of what I was able to get done in just under a month. The reason I had to finish the piece so quickly was because I wanted it to be done in time for the ceremony! Mike Reese himself was actually very impressed with it! So I'll count that as win for sure.

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